Toughcast 65D Resin Offers Unbreakable Prototyping Solution

Imagine designing protective handguards for a new off-road motorcycle that must withstand harsh environments while maintaining flexibility to absorb impacts. Standard plastics prove inadequate, while metal alternatives are too heavy. The solution lies in a material that combines toughness, wear resistance, and heat tolerance - Tough-Cast 65D polyurethane casting resin.

Tough-Cast 65D is a two-component, semi-rigid polyurethane casting resin renowned for its exceptional durability and nearly indestructible properties. Designed for creating durable prototypes, replicas, and end-use parts, this US-manufactured resin delivers consistent quality directly from source.

This high-strength 1:1 ratio polyurethane resin offers outstanding impact resistance, wear resistance, strength, and high heat deflection temperature, making it ideal for various applications:

• Exceptional durability: Withstands rigorous use in demanding environments
• Thermoplastic-like properties: Resembles ABS thermoplastics in appearance and feel while offering superior heat resistance
• Rapid curing: 2-minute work time and 30-minute cure time accelerate production cycles
• Solvent-free formulation: Environmentally friendly and safe for users
• Versatile mixing options: Compatible with both manual mixing and automated dispensing equipment
• Excellent compatibility: Works well with RTV silicone molds for resin casting

Tough-Cast 65D serves diverse industries with these common uses:

• Prototype components: Functional prototypes for design verification and performance testing
• Replica production: High-precision reproductions for restoration, replacement, or batch manufacturing
• End-use parts: Durable finished products requiring no additional processing
• Industrial components: Wear-resistant bushings, seals, and protective covers
• Rollers: Durable rollers for conveyor systems and industrial applications

Both resins offer excellent strength, durability, and impact resistance. The choice depends on specific application requirements and desired part performance.

• Safety precautions: Wear gloves, goggles, and masks during handling
• Ventilation: Work in well-ventilated areas
• Precise mixing: Maintain strict 1:1 ratio of components
• Thorough mixing: Ensure complete homogenization
• Demolding: Recommended after 30 minutes curing
• Post-processing: Suitable for sanding, painting, and other finishing

This high-performance resin undergoes rigorous quality control to deliver consistent results for demanding applications requiring durability, wear resistance, and heat tolerance.